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BETA’s Reinforced Paper Shipping Bags for a Premium Skincare Brand

Industry: Beauty & Personal Care

​Challenge

A luxury skincare brand based in North America faced dual challenges:

  • ​Sustainability Gap: Their existing Plastic poly mailers conflicted with the brand’s “zero-waste by 2025” pledge, drawing criticism from eco-conscious consumers.
  • ​Product Protection: Glass serum bottles often broke during transit, leading to costly returns and reputational damage.

Honeycomb paper mailers 3.jpg.png

Solution

BETA designed ​heavy-duty, 100% recyclable paper shipping bags with the following innovations:

  • ​Material: Double-layered FSC-certified kraft paper with water-resistant coating .
  • Structural Reinforcements: Anti-tear corrugated edges and a reinforced bottom gusset to prevent bursting.
  • ​Eco-Cushioning: Integrated paper honeycomb padding made from 100% recycled fibers, replacing plastic bubble wrap.
  • Branding: Custom-printed with soy-based inks, showcasing the brand’s sustainability messaging.

​Results

  • ​Plastic Elimination: Replaced 1.8 million plastic mailers annually, reducing carbon footprint by 12.5 tons CO2e/year.
  • Durability: Achieved 99.2% damage-free delivery rate for fragile glass Products, surpassing industry benchmarks.
  • Customer Engagement: 65% of social media unboxing posts highlighted the eco-friendly packaging as a brand differentiator.

​Client Testimonial

“BETA’s paper bags solved our sustainability and functionality dilemmas. The honeycomb padding is genius—no more broken serums, and our customers rave about the unboxing experience.”
— Sustainability & Operations Manager, Luxury Skincare Brand

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